Indore’s Oral Solid Dosage facility led this journey by implementing 30 4IR use cases thereby improving total cost by 26% and enhancing quality by three times, while reducing greenhouse gas (GHG)emissions by 28%. Cipla in Indore, India: To preserve access to high quality affordable drugs globally while facing an increase in material and labor costs, Cipla deployed digital, automation and analytics solutions to 22 Indian sites in parallel.The plant further deployed in depth AI, IoT and flexible automation on top of CATL Ningde headquarters lighthouse digital initiatives, and has achieved 17% increased line speed, 14% reduced yield loss, and zero carbon emission. CATL in Yibin, China: To catch up with significant business growth, and higher quality and sustainability expectation, CATL builds up a large greenfield in Yibin city.This resulted in an increased output by 80%, improved productivity by 60%, improved cycle time by 30% and quality cost by 20%. Agilent Technologies in Singapore: With the ambition to simplify high-tech manufacturing in low-volume, high-complexity instruments to meet rising customer demand, Agilent Singapore deployed IIoT-powered digital twin, AI & Robotic Automation solutions to achieve sustainable growth, overcoming bottlenecks from specialized manpower and transforming the workforce into scalable 4IR-ready generalists.These measures reduced water consumption by 62% and energy consumption by 51% per PB. This result was enabled by multiple 4IR use cases such as machine learning to dynamically optimize the performance of the water recycling plant and should consumption prediction to detect abnormal energy consumption based on real-time operating data. Western Digital in Shanghai, China: In the context of growing demand, Western Digital doubled the site’s petabyte (PB) output between 20 while reducing its environmental footprint per PB to achieve corporate ambitions.Dapada reduced its scope 1+2 emissions by 54%, its scope 3 emissions by 43% and its water consumption by 36%, and as a result is ahead of its goal to achieve the emission reduction targets. Unilever in Dapada, India: In a bid to achieve corporate sustainability goals of 70% reduction in Scope 1 & 2 emissions by 2025 over baseline of 2015 and reducing water consumption while tackling rapidly increasing volumes, Unilever Dapada deployed 14 use cases such as ML powered energy optimization through integrated energy management system, digital twin to accelerate eco-friendly formulations.This is enabled by sustainable technology development with optimization of materials consumption through environmental footprint tracking. From 2018 to 2021, Micron Singapore increased output by ~270% and simultaneously reduced resources used per Gigabyte produced by ~45%. Micron in Singapore: With the growing demand for memory and storage solutions, there is a need for Micron Singapore to expand and increase Gigabyte production while reducing environmental footprint.In an environment suffering from water stress, it resulted in a reduction of water consumption by 25% as well as a reduction of energy consumption by 17% and GHG emission by 22%, per unit manufactured Arçelik in Ulmi, Romania: Arçelik Ulmi greenfield factory, powered by 100% green electricity, deployed sustainability use cases such as digital-twin for energy management and closed loop water management system integrated to advanced water treatment plant.
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